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    Custom Foam Inserts

    Custom Foam Inserts Made to Your Specifications

    custom foam inserts examples

    A custom foam insert is the ideal way to protect and organize your valuable equipment inside any off-the-shelf case or custom case. With our complete in-house CNC/CAD services, we are able to design the most efficient way to package your equipment into cases from manufacturers such as Pelican, Pelican Storm, Pelican-Hardigg, Nanuk, and SKB.

    From one-offs to runs of hundreds, we have the capabilities to help you with all your case insert foam requirements.

    Tell Us What You Need

    To find out more or place an order, call us at (613) 836-2248 or toll-free 1-888-357-8882.

    Email Us Your Requirements

    Watch How We Create Custom Foam Inserts

    Photo Gallery

    Click on the gallery below to see more examples of custom made protective foam inserts for camera cases, toolboxes, measuring equipment cases, firearm cases, communications equipment cases, and more.

    Why Invest in a Custom Foam Insert?

    While they cost a little more, custom foam inserts offer much better value:

    1. Saves money over time. Custom foam inserts last the lifetime of your gear. Pick N Pluck foam, while cheaper, has to be replaced every few years because it loses density and yellows.
    2. Looks much more professional. Nothing matches the precision and custom fit of our CNC-cut foam inserts. No matter how good your manual dexterity is, the cubed cuts of Pick and Pluck or cubed foam mean the end result just isn’t as precise.
    3. Fits more gear and protects it better. Achieve CNC precision using your own design files or take full advantage of Production Case Company's in-house design team. Using SolidWorks 3D (along with additional software provided by our foam suppliers), we are able to determine the most suitable layouts based on the fragility of your equipment.
    4. Different foam options available. Depending on your needs, you can choose from a variety of foams including Plastazote (cross-linked polyethylene), closed cell anti-static polyethylene, and regular closed cell polyethylene. We even have a variety of colours available on request.
    5. Case foam and beyond. Don’t forget that custom foam inserts are not limited to cases. They can be used in soft-sided bags, backpacks, CAVE drawers, and a nearly endless list of other applications.
    6. One-time template design fee. Unlike many other case companies, we don’t charge for design if you ever need a copy of your insert.

    Custom Foam Inserts Available Across Canada

    With fast turnaround and our ability to meet precise requirements , getting the perfect custom foam insert has never been so easy. Please contact us for a custom quote suited to your requirements. You can call us at (613) 836-2248 or toll-free 1-888-357-8882.

    You can also e-mail us about your custom foam insert needs.

    Email Us Your Requirements